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Print on Demand vs Bulk Printing – Full Comparison

By Admin
August 7, 2025

Contents

What are POD and BPW? A Quick Overview

  • Print on Demand
  • Bulk Printing

POD vs BPW: How Each Process Works

  • Print On Demand Working Process
  • Bulk Printing Working Process

Comparing the Benefits of POD and BPW

  • Benefits of Print on Demand
  • Benefits of Bulk Printing

Cost Breakdown: Print-on-Demand vs BPW

  • Cost of POD
  • Cost of BPW

POD vs BPW: Which One Should You Choose?

  • Print on Demand
  • Bulk Printing

Print on Demand vs Bulk Printing: Key Differences

What is Better for Profit: Print on Demand or Bulk Printing?

Conclusion

Frequently Asked Questions

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Choosing print-on-demand or bulk printing is crucial for anyone with a product-based business. There are some advantages, costs, and problems encountered with these printing methods. If you are planning to sell items like t-shirts, mugs, books, or similar, you need to know which one suits you.

Print-on-demand services allow you to get started with low risk. You don’t need to hold a large inventory at your location. Bulk printing is better for saving costs on large orders. In this blog, we’ll cover the costs and differences between print-on-demand and bulk printing. This way, you can pick the method that best fits your business goals and budget.

What are POD and BPW? A Quick Overview

 

Print on Demand

POD, or Print-On-Demand, lets you print items only after customers buy them. Thus, we do not need to maintain any inventory. It is generally popular among small businesses, artists, and online stores.

Bulk Printing

Bulk printing means high-volume printing. It produces hundreds or even thousands of items at once. Businesses often handle this by splitting production into batches of 100, 500, or 1,000 items. Bigger businesses, or those with steady demand, use it.

POD vs BPW: How Each Process Works

Print On Demand Working Process

Print On Demand is a smart and simple printing method. Manufacturers make products only after a customer orders them. This means that no one must keep inventory, and there’s no fear of someone leaving items unsold. Here’s how it works:

 

  • A customer arrives at your online store and places an order.
  • You pass the order details to your print-on-demand partner.
  • The print company will print the product using the customer’s designs or specifications.
  • The product is packaged with a high level of expertise.
  • The print partner sends the product to the customer without any intermediaries.

Bulk Printing Working Process

The Bulk Printing Works in a different way compared to Print on Demand. Here is how it works: 

 

  • You finish the design that will be in all items.
  • The printing company will print the full batch at one time.
  • We will deliver the printed products to you in bulk.
  • You will keep the items until their orders come in.
  • You will pack and ship the products by yourself.

Comparing the Benefits of POD and BPW

Benefits of Print on Demand

  • Inventory free: You do not have to create space for the stock. 
  • Low risk: Pay only upon a successful sale. 
  • Easy to start: Perfect for startups or for those who are testing a new product. 
  • Customization: The design or message on every single item is different.

Benefits of Bulk Printing

  • Lower cost per item: The higher the number, the cheaper each item becomes.
  • Large orders are useful for big events or in high demand.
  • Quality control and packaging: You get to do the final work.

Cost Breakdown: Print-on-Demand vs BPW

 

Cost of POD

Understanding costs with POD is essential when choosing between the two alternatives. Here is how they contrast:

 

  • Printing Cost: High (charged per item)
  • Shipping Costs: Generally included; sometimes vary by location.
  • Platform Fee: Some platforms take a cut.
  • Design Costs: Custom designs for all products.

 

You will have to pay in the range of ₹400 to ₹700 for every t-shirt, but there is no need to spend on storage or extra labor.

Cost of BPW

Understanding costs with Bulk Printing is essential when choosing between the two alternatives. Here is how they contrast:

 

  • Print cost: Minimum per unit (in the case of large orders)
  • Shipping cost: You pay once for the delivery of items to you.
  • Storage cost: You need space or a warehouse, or you must hire one.
  • Packaging: You can do the packaging yourself, or pay someone to do it.

 

Bulk order printing rates can fall to ₹150 to ₹250 if you order over 500 pieces. But, there’s a higher initial cost, and you’ll need to store the items later.

POD vs BPW: Which One Should You Choose?

Print on Demand

Print-on-demand is an underappreciated type of business.

 

  • You are just starting up.
  • You want to test a couple of designs without much investment.
  • You do not have space for the goods.
  • You sell custom mugs with names or art, anything.
  • You want to manage the whole thing online and let others do the printing and shipping.

Bulk Printing

Bulk printing is a better option if:

 

  • You have a steady source of orders or customers.
  • You are going to sell at events or to stores.
  • You want complete control over the process, including the packaging.
  • You want your lowest item price for higher profit.
  • You are running a big campaign or a seasonal sale.

Print on Demand vs Bulk Printing: Key Differences

The difference lies in when to print and what number of items will be printed. Here is a very well-set-up table comparing the two.

 

Feature Print on Demand Bulk Printing
Printing Time After order is placed Before selling, all at once
Inventory Needed No Yes
Upfront Cost Very Low High
Cost Per Item Higher Lower
Storage Space Not required Required
Shipping Time Slower (1–2 days extra for printing) Faster (items are ready to ship)
Customization Easy to customize each product Same design for all
Risk of Unsold Inventory None High (if items do not sell)
Best For New businesses, low-budget startups Established businesses, bulk orders


What is Better for Profit: Print on Demand or Bulk Printing?

Bulk printing often gives better margins. This happens because large orders have a lower price per unit. Let us suppose it was impossible to sell stock, which would be a big risk factor. The print-on-demand format has a much lower profit per item but does not incur any loss on unsold stock. 

 

The latter is safer to try for beginners, although the former produces more profit. A person willing to take a small risk for a big reward will choose bulk printing. Someone who prefers security and steady growth will opt for print-on-demand.

Conclusion

Print on demand and bulk printing both meet business printing needs. Print on demand is great for beginners. It suits small budgets and online stores. This way, they can avoid unsold products. Bulk printing is ideal for large orders, established businesses, or those looking to reduce item costs.

Consider your budget, the amount of the order, storage space, and business goals. Print-on-demand is the most flexible approach and has a low upfront cost. Bulk printing can boost profits if you invest in inventory. Knowing the main differences and costs lets you grow your business with confidence.

Frequently Asked Questions

Can I use both print-on-demand and bulk printing?

Yes, many companies do. For instance, some designs can be sold through print-on-demand, while others can be obtained in bulk for events or retail stores.

 

Which is the fastest printing technique?

Printing on demand is slower in shipping since products have to be printed first before being shipped. Bulk printing is faster in shipping, with products already made.

 

Is print-on-demand suitable for beginners?

Indeed, print-on-demand is great for anyone starting: artists, small businesses, and anyone with little initial investment.

 

Is bulk printing good for product customization?

Yes, all but one batch of items can usually have the same design. If you want to customize with names and stuff, then printing on demand would be better.